ANIMISTRY

Fonderia Quaglia & Colombo

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Core-SHOP in the foundry

Core casting in the foundry represents a fundamental phase in the process of producing iron castings, as it allows for the creation of internal cavities and the most complex geometries of the products.

 At the Fonderia Quaglia & Colombo, the core production department is organized to ensure production continuity, dimensional accuracy, and compatibility with the company's molding and casting processes. Experience gained in the sector and the use of dedicated technologies allow for efficient core production management, ensuring consistent quality and process control.


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The core-SHOP department of the Fonderia Quaglia & Colombo

The core shop is designed to provide integrated support for the foundry's operations, meeting the production needs of various casting types. The internal organization allows for seamless management of mix preparation, core forming, and movement to subsequent departments, reducing processing times and maintaining high quality standards.


Within the foundry, the core shop plays a strategic role, as it directly contributes to defining the functional and dimensional characteristics of the final components.

Correct core construction is crucial for obtaining precise internal cavities, smooth surfaces, and adequate resistance during metal casting.

  • No-Bake Core Production

    One of the key aspects of the melting department with electric induction furnaces is the control of chemical analysis. The technology used allows for precise adjustments to the composition of the molten metal, adjusting the alloying elements according to specific requirements. This level of control is essential for the production of cast iron intended for mechanical processing and industrial applications, where stable mechanical and structural properties are essential. The melting process is constantly monitored to ensure uniformity between different castings and production continuity over time.

  • Integration with cold-box and shell-molding systems

    For specific technical and production needs, core production using cold-box and shell-molding systems is outsourced to selected and qualified external suppliers. This choice allows Fonderia Quaglia & Colombo to expand the range of available solutions while maintaining a high level of quality control. The integration between the in-house core production department and external partners allows for the management of complex geometries, tight tolerances, and particularly stringent dimensional requirements. In this way, core production in the foundry is part of a flexible production model, capable of adapting to different application requirements without compromising the overall efficiency of the process.

  • Process control and core quality

  • The exclusive use of electric induction furnaces in the melting shop offers several concrete advantages:
  • greater precision in metal temperature control
  • stable chemical composition of the cast iron
  • repeatability of the production process
  • reduction of impurities during melting
  • efficient integration with the forming and casting shops. These elements make the melting shop a point of reference for productions requiring technical reliability and consistent production standards.

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FAQ

  • What is foundry coresmithing?

    The core shop in the foundry is the department dedicated to the production of cores, essential elements for creating internal cavities and complex shapes in iron castings.

  • What technology is used in the core department?

    The Quaglia & Colombo Foundry uses a 5 ton/h continuous mixer for the production of cores with a No Bake system, guaranteeing uniform and controlled mixes.

  • Are cold-box and shell-molding cores produced in-house?

    Core production using cold-box and shell-molding systems is entrusted to qualified external suppliers, selected based on technical and quality requirements.

  • Why is animistery so important in the smelting process?

    Cores determine the internal shape of the casting and directly influence the quality, dimensional accuracy and functionality of the final component.

  • Is the core shop integrated with the other departments of the foundry?

    Yes, the foundry's core shop works closely with the molding and casting departments, ensuring consistency and continuity throughout the production cycle.